Cellerate + Enogen = More Ethanol Production

According to Syngenta, the combination of Cellerate process technology with Enogen can increase ethanol production by 20 percent. The 18 day trial was conducted at the Quad County Corn Processors (QCCP) plant. Since going online, the ethanol plant has produced more than 3 million gallons of cellulosic ethanol via the Cellerate process. The resulting ethanol is sold as a D3 Rin under the Renewable Fuel Standard (RFS) and the pathway will be submitted to the California Air Resources Board for approval.

Enogen logoQCCP CEO Delayne Johnson says this dramatic increase was achieved by realizing an additional 6 percent yield per bushel from converting corn kernel fiber into ethanol, plus a 14 percent throughput increase by combining Cellerate with Enogen. Developed at QCCP in Galva, Iowa, Cellerate is a collaboration between Syngenta and Cellulosic Ethanol Technologies (CET), LLC, a wholly-owned subsidiary of QCCP.

“Without changes to the conventional starch ethanol process, Cellerate offers advantages to ethanol plants including pre-treatment in the fiber that allows whole stillage processing without the requirement to separate all the fiber and starch,” Johnson said. “Pre-treatment breaks down fiber, allowing mild whole stillage fiber treatment with pH low enough to prevent starch degradation. This reduces the time, chemicals and energy required. It also allows a plant to load significantly more solids and capture residual starch, sugars and cellulosic component in a second fermentation process.”

Johnson continued, “With Cellerate, the biofuels industry now has the technology available to create 2 billion gallons of cellulosic ethanol – all from the same kernel of corn.”

“Cellerate can help ethanol producers improve the protein content of dried distillers grains to as much as 40 percent (DM) and boost total yield of distillers corn oil up to a potential 1.6 pounds per bushel (QCCP is currently achieving 1.1 pounds per bushel),” added Jack Bernens, head of Enogen at Syngenta. “We believe that not only will Cellerate process technology help make advanced and cellulosic ethanol a reality, but the combination of Cellerate and Enogen could represent the next step forward for ethanol production.”

#Classic16 Panel on #Ethanol Future

(L-R): Jack Bernens, Syngenta; Delayne Johnson, Quad County Corn Processors; and Kelly Manning, Growth Energy

(L-R): Jack Bernens, Syngenta; Delayne Johnson, Quad County Corn Processors; and Kelly Manning, Growth Energy

The future of fuel was the topic of an educational session hosted by Syngenta at the recent Commodity Classic in New Orleans. The event brought together leaders representing industry, ethanol producer and agricultural perspectives to discuss opportunities to grow demand for American ethanol in the wake of the EPA’s 2015 ruling on the Renewable Fuel Standard (RFS).

Growth Energy vice president for development Kelly Manning told attendees that the EPA ruling makes retail partnerships, like the industry’s Prime the Pump fund, more important than ever to grow ethanol demand. “Prime the Pump is helping high-volume, progressive-minded and industry-leading fuel retailers, who will demonstrate the performance, cost savings and profit opportunity of marketing higher ethanol blends such as E15,” said Manning.

In addition to retail partnerships, new technologies are also critical to the future of fuel. Specifically, advances in cellulosic technology are helping to make biofuels more sustainable and produce more ethanol from the same bushel of corn.

Galva, Iowa-based Quad County Corn Processors (QCCP) achieved EPA certification in 2014 to generate D3 Renewable Identification Numbers (RINs) for cellulosic ethanol using Cellerate™ process technology. Cellerate is a collaboration between Syngenta and Cellulosic Ethanol Technologies, LLC, a wholly owned subsidiary of QCCP.

According to Delayne Johnson, chief executive officer at QCCP, the generation of D3 RINs helps fulfill advanced and cellulosic requirements set forth by the RFS. Issuing D3 RINs has also enabled the company to expand sales into racing and advanced biofuels markets. “With Cellerate, the biofuels industry now has the technology available to create 2 billion gallons of additional cellulosic ethanol – all from the same kernel of corn,” Johnson said. “QCCP is proud to be one of the first companies to issue D3 RINs. We look forward to higher D3 RIN requirements as new production comes on.”

Jack Bernens, head of Enogen at Syngenta, noted that the company is helping in both the retail partnership and technology arenas. Last year, Syngenta announced that it will donate approximately $600,000 to the Prime the Pump Fund as part of a commitment initiated in 2013 to contribute $1 to the ethanol industry for every acre planted with Enogen corn enzyme technology.

“Ethanol is helping America reduce its dependence on foreign oil, lowering prices at the pump, improving the environment with lower emissions and growing the economy with jobs that can’t be outsourced,” said Bernens. “Syngenta recognizes the importance of retail partnerships to help grow demand for American ethanol and initiatives to help make cellulosic ethanol a reality. We believe both are key to the long-term success of the ethanol industry.

Enogen Use Up as Syngenta Announces Sale

syngentaSyngenta made headlines this week with news that ChemChina, a Chinese state-owned company, has offered to acquire the company with the cash purchase of all Syngenta shares. The $43 billion deal must still be approved by two-thirds of Syngenta shareholders and receive regulatory approval.

During a call with reporters, Syngenta Chief Operating Officer Davor Piskof said the offer will allow Syngenta “to continue as a stand alone company,” and keep its commitment to research and innovation. “To ensure that Syngenta remains Syngenta (is) one of the most important elements of this transaction,” said Piskof, adding that it “helps preserve choice for growers at a time when we’re seeing a lot of consolidation.”

Enogen logoAt the same time, Syngenta announced its 2015 year end results, which includes significant growth in Enogen corn for ethanol production, despite an overall decline in sales of 11%.

“We continue to make very good progress with our Enogen trait offer for bio-ethanol plants, with now 18 plants contracted to receive Enogen corn and another 28 prospects that we are confident will be signing up during the course of this year,” said Piskof. The most recent plant to sign an agreement to use Enogen was Midwest Renewable Energy in December.

Learn more about Syngenta’s 2015 results and plans for ChemChina acquisition here: Syngenta COO Davor Piskof

Midwest Renewable Energy to use Enogen® corn

Enogen logoSyngenta has signed an agreement with Midwest Renewable Energy to begin using Enogen® corn enzyme technology at its Sutherland, Nebraska ethanol production facility beginning with the 2016 planting season.

“The agreement with MRE will enable them to source alpha amylase enzyme directly from local growers and keep enzyme dollars in the local community,” said Chris Tingle, head of marketing for Enogen at Syngenta. “This is what truly sets Enogen corn apart from other technologies designed to enhance ethanol production. It adds significant incremental value at the local level for communities that rely on their ethanol plant’s success.”

Midwest Renewable Energy operates a 28 million gallons per year dry-mill ethanol plant and CEO Jim Jandrain says the opportunity to invest locally is a key benefit of using Enogen grain. “We look forward to purchasing alpha amylase in the form of high-quality grain directly from local corn growers,” Jandrain said. “When you think about the value that Enogen will deliver for our growers, our facility and our community, it’s a win-win-win scenario.”

Syngenta is now contracting Enogen with growers to support 18 ethanol plants in seven states, representing approximately 1.3 billion gallons of ethanol capacity. Enogen corn is expected to generate approximately $29 million of additional revenue for local growers in 2016 through per-bushel premiums.

Ethanol Production with Enogen Tops 1B Gallons

There are now 16 ethanol plants using Enogen corn according to Syngenta. When combined, the plants have a production capacity of more than 1 billion gallons of ethanol per year. In addition, Syngenta says there are also in talks with a number of other plants to begin using the only biotech corn designed specifically to improve ethanol production.

Enogen logoLast year, Enogen was grown on nearly 225,000 acres while in 2016 that number is expected to exceed 400,000 acres. According to Jack Bernens, head of Enogen for Syngenta, the robust alpha amylase enzyme found in Enogen corn hybrids helps an ethanol plant dramatically reduce the viscosity of its corn mash and eliminate the need to add a liquid form of the enzyme.

“This breakthrough viscosity reduction can lead to unprecedented levels of solids loading, which directly contributes to increased throughput and yield, as well as critical cost savings from reduced natural gas, energy, water and chemical usage in ethanol plants,” Bernens said. “Growers who plant Enogen corn benefit as well – they earn an average premium of 40 cents per bushel.”

Syngenta says Enogen is growing in popularity because of the value it delivers and the opportunity it provides corn growers to be enzyme suppliers for their local ethanol plants. Assuming an average yield of 165 bushels an acre, Enogen corn is expected to generate approximately $26 million of additional revenue for local growers in 2016 through per-bushel premiums. Numerous trials have shown that Enogen hybrids perform equal to or better than other high-performing corn hybrids.

“The agreements we have in place with a steadily increasing number of plants will enable them to source alpha amylase directly from growers and keep enzyme dollars in those local communities,” added Bernens. “This is what truly sets Enogen corn apart from other technologies designed to enhance ethanol production. It adds significant incremental value at the local level for communities that rely on their ethanol plant’s success.”

Syngenta, Quad County Join Biofuels Biz Council

advancedbiofuelsAg company Syngenta and ethanol producer Quad County Corn Processors have joined the Advanced Biofuels Business Council, formerly known as the Advanced Ethanol Council. The group’s mission is to help its members speak with one voice to put the advanced bio-refining industry in the best position to succeed.

Syngenta and Quad County Corn Processors (QCCP) are engaged in a collaboration to license Cellerate, a revolutionary, new enhancing technology that can help ethanol plants convert corn kernel fiber into cellulosic ethanol. The corn fiber ethanol pathway is approved by U.S. EPA as an RFS-eligible cellulosic biofuel. QCCP owns and operates an ethanol plant in Galva, Iowa, and is one of the leading developers of cellulosic ethanol production technology through its wholly-owned subsidiary Cellulosic Ethanol Technologies, LLC.

“The cellulosic biofuels industry is breaking through at commercial scale, and it is critical for the industry to remain unified when it comes to how we engage on policy and regulatory matters,” said Brooke Coleman, executive director of the ABBC. “Syngenta and QCCP are highly engaged on both the business and political fronts, and we look forward to working with them on strategies that will help the industry succeed in 2015 and beyond.”

In addition to enabling plants to increase production by up to 6 percent, Cellerate can help ethanol producers increase the protein content of dried distillers grains to as much as 40 percent and increase total yield of distillers corn oil up to 1.2 pounds per bushel. QCCP is currently on track to annually produce 2 million gallons of cellulosic ethanol via the Cellerate process.

“We are very excited about our ability to develop a cellulosic biofuel technology that increases ethanol throughput and corn oil extraction while reducing energy input and carbon emissions,” said Delayne Johnson, chief executive officer of QCCP. “It is this type of value proposition that makes the future of cellulosic ethanol so bright.”

Enogen Corn for Ethanol Growers to Get Rebates

syngentaGrowers of Syngenta‘s Enogen corn, especially designed for ethanol production, will get rebates on some of their agricultural equipment. Chief Agri/Industrial Division will provide Enogen corn growers rebates on grain bins and other equipment.

A growing demand for high ethanol-yielding grain is creating the potential for corn growers to increase their income per acre. Earlier this year, Syngenta introduced the Ethanol Grain Quality Solution (EGQS), an initiative that includes agronomic protocols and best practices specifically designed to contribute to higher yields, improved grain quality and more ethanol per bushel.

“Grain quality requires attention to detail,” said Roger Townsend, President of Chief Agri/Industrial Division. “The goal should be to minimize quality deterioration at each step of production and during postharvest. We look forward to working with Enogen growers to help them maximize grain quality and return on investment.”

“Corn is the single biggest input cost for an ethanol plant, and ethanol yield per bushel is one of the biggest drivers of plant profitability,” said Guy Hartwig, head of Enogen grain operations at Syngenta. “Increasingly, ethanol plants are seeking not just clean, dry corn with little or no damage and foreign material, but also grain with quality characteristics that can maximize ethanol production per bushel, including more accessible starch. Chief’s industry-leading grain-handling technology and best-in-class customer service will help Enogen growers maximize profitability, while helping to support the ethanol industry.”

Chief’s stiffened bins have a great reputation for superior strength, durability and ease of installation. Greater access to technology and expertise from Chief will enable Enogen growers to provide ethanol plants with more high-quality corn.

Prime the Pump Funds Ethanol Infrastructure

syngenta-enogen-nascar-15-defenbaughThe chairman of the Prime the Pump fund says getting more fuel infrastructure in the marketplace is vital to getting higher level ethanol blends to consumers.

“It’s kind of like the chicken and the egg,” says Ray Defenbaugh of Big River Resources in West Burlington, Iowa. “The autos hold off because of the pumps, pumps hold off because of the retailers, because of the autos.”

Defenbaugh says government programs are nice, but it’s really important for the industry to help early retail adopters of high-level ethanol blends through grants to reduce their initial investment in infrastructure. “This is a self-help effort by not only the ethanol industry, but people who benefit from the ethanol industry.”

Syngenta announced a major donation to Prime the Pump at the recent NASCAR American Ethanol 200 in Iowa, which Defenbaugh was pleased to accept from Chris Tingle with Syngenta Enogen. “Syngenta contributed a nice check – $225,000 for the effort, and they’ll have two more installments,” said Defenbaugh. The company will be contributing $1 for every acre planted with Enogen corn enzyme technology, which they expect to ultimately total about $600,000.

Listen to Ray explain more about Prime the Pump in this interview: Interview with Prime the Pump chair Ray Defenbaugh

2015 American Ethanol 200 Presented by Enogen Photo Album

Coverage of the American Ethanol 200 sponsored by Enogen
Coverage of the American Ethanol 200 is sponsored by Enogen

FFA Helps ‘Prime the Pump’ for Ethanol & Students

syngenta-enogen-nascar-15-ffaMaker of Enogen corn, Syngenta, recently announced it had raised money for ethanol infrastructure through the “Prime the Pump” campaign, an industry initiative to help early retail adopters of high-level ethanol blends through grants to reduce their initial investment in infrastructure. By donating a dollar for every acre of corn planted with the Enogen variety, Syngenta will put approximately $600,000 into the fund. In addition, the company teamed up with local FFA members at the American Ethanol 200 NASCAR truck race in Iowa and matched dollars the group raised through donations at the race, a percentage of that the FFA groups get to keep.

Dan Lopez is the high school guidance counselor at South Tama. He said his students were able to get out and talk with a lot of the tailgaters at the race.

“One hundred percent of the folks have been behind [ethanol],” he told Chuck during an interview, adding the people have been appreciative of Syngenta’s efforts to get more ethanol out to consumers and how the company supports the FFA.

Miranda Johnson who teaches at Twin Cedars Community School District said the folks at the race understand ethanol. “They understand the importance of using ethanol. It’s been great!”

While Johnson said her FFA hasn’t decided yet what to do with the money raised, Lopez’s FFA plans to use its share to send students to the national FFA convention.

Listen to Chuck’s interviews with both FFA groups here: South Tama FFA Twin Cedars FFA

2015 American Ethanol 200 Presented by Enogen Photo Album

Coverage of the American Ethanol 200 sponsored by Enogen
Coverage of the American Ethanol 200 is sponsored by Enogen

Enogen, Tech Boost Ethanol, Corn Producers’ Profits

syngenta-enogen-nascar-15-johnsonCombining its own patented process for converting the corn kernel fiber into cellulosic ethanol with Syngenta’s Enogen corn, specially bred for ethanol production, Quad County Corn Processors (QCCP) is boosting its bottom line, as well as the profits for local growers. During an interview at the American Ethanol 200 in Iowa, CEO Delayne Johnson explained they use the alpha amylase enzyme already in Enogen corn with their own process to enhance the production of ethanol.

“When we combine the two technologies together, the benefits of [Enogen and the technology] allows plants to get up to 15 percent additional throughput, reduce energy content by 10 percent, and it also allows them to get all the benefits out of [both technologies combined],” he said.

Delayne added the $1 million a year his company doesn’t have to pay for the alpha amylase enzyme it would have had to add to ethanol production allows it to pay premiums to local farmers.

“It’s been fantastic for continuing to turn the dollars in rural America.”

Listen to all of Chuck’s interview with Delayne here: Delayne Johnson, CEO of Quad County Corn Processors

2015 American Ethanol 200 Presented by Enogen Photo Album

Coverage of the American Ethanol 200 sponsored by Enogen
Coverage of the American Ethanol 200 is sponsored by Enogen