Ek Laboratories, located in Longwood, Florida, has achieved a 63 percent conversion of Coastal Hay, at commercial scale, into fermentable sugars in less than 30 minutes. The Alliance BioEnergy Plus subsidiary used it licensed and patented mechanical/chemical CTS (Cellulose to Sugar) process.
According to Ek Laboratories, unlike most cellulose to sugar technologies, their CTS process does not use liquid acids, applied heat or pressure, enzymes, super critical waters, expensive precious metal lined with equipment or any hazardous materials. The company also says that also unlike other CTS processes, their technology can covert virtually any cellulose material into fermentable sugars in one step in just minutes.
As such, says Ek Laboratories, for the first time, biofuel producers will be able profitably produce cellulosic ethanol, diesel and other biofuels without subsidies.
“We have completely redesigned and custom manufactured the mill and went from 1g in the lab to a mill capable of processing 2,500kg (2.5mt) a day, in a single leap, while seeing the efficiency and conversion rates increase and energy consumption decrease,” explains Dr. Peter Cohen, Director of Analytics at Ek Labs. “Unlike traditional chemical processes or industrial scaling, this is a mechanical process where the chemistry happens thousands of times at a micro scale by a kinetic process therefore aided by size and increased impact pressure.
Cohen noted that they should see 70 to 80 percent conversion rates by the time they are finished with the first commercial plant for sub-license RRDA in early 2016. The plant is in construction in Georgia and will convert 1,000mt a day of yellow pine waste and Vidalia onion waste. He added that existing plants can easily be converted to the CTS process.