New Technology to Increase Ethanol Production

Cindy Zimmerman

Ethanol plants have a new tool to enable them to increase the amount of ethanol they produce per bushel of grain.

PioneerDuPont business Pioneer Hi-Bred has introduced QualiTrak(SM), a new measurement and reporting system that facilitates the flow of predicted ethanol yield information to both plant personnel and corn growers.

According to a company release, QualiTrak is the only system that predicts and reports ethanol yield data in gallons per bushel.

“QualiTrak is a big step toward increasing the amount of ethanol that processors can get from a bushel,” said Russ Sanders, marketing director, Pioneer Hi-Bred. “The system can provide processors with comprehensive comparative ethanol yield prediction data for every load of grain brought to a plant. When shared with corn growers who sell grain to the facility, this information will enable the selection of seed hybrids that can produce higher ethanol yields per bushel.”

The measurement function of the QualiTrak system incorporates the Pioneer proprietary Ethanol Yield Potential calibration technology used with FOSS grain analyzers. This calibration accurately predicts ethanol yield on all commercial grain, regardless of seed source. The reporting function provides comprehensive comparative information for all loads of grain delivered to a plant. This data can help both growers and processors evaluate and compare each delivery.

Ethanol, News

Spotlight on VeraSun

Cindy Zimmerman

VeraSunVeraSun Energy Corporation, a major producer of ethanol and a leader in the establishment of public E85 fueling stations, will be featured on Modern Marvels on The History Channel, Monday at 7:00 p.m. CST.

According to the National Ethanol Vehicle Coalition, Modern Marvels spent a full day at VeraSun’s Charles City, Iowa production facility filming and documenting the ethanol production process for a 60-minute show about corn.

The program will focus on why corn is the largest agricultural crop in the world and has fed the masses from ancient times to this day. Modern Marvels states that corn is not only a vegetable and a cereal grain; it is a commodity as well. The show will visit Lakeside Foods in Reedsburg, Wisconsin and see how tons of corn are harvested and canned within hours. Then the program will feature VeraSun Energy in Charles City, Iowa, to discover how corn is converted into fuel. Modern Marvels will take a look to our past so that it can be understood that without corn we probably would not be here.

Ethanol, News

Lt. Gov. Says Kansas Will Be Renewable Energy Exporter

John Davis

After a controversy that has put a coal-fired power plant in Kansas on hold, that state’s lieutenant governor says Kansas will still be able to export energy… but now in a renewable form.

parkinson.jpgThe Salina (KS) Journal reports Lt. Gov. Mark Parkinson made the remarks before a Topeka Rotary Club as he assured members that the rejection of a major coal plant project wouldn’t doom the region:

parkinsonandturbines.jpg“I think you’ll see massive growth in wind farms in western Kansas,” Parkinson told about 100 people while noting his family, based in Johnson County, still owned a farm in Scott County.

Afterward, he continued to expound on the west’s potential for a strong future in energy — renewable energy, that is.

“The future of western Kansas in terms of energy is incredibly bright, but it’s in alternative energy that we have in western Kansas. It’s not in buying coal from Wyoming.”

And he sees ethanol as significant in the mix as well:

* Fifteen of the 18 ethanol plants open or under construction are in western Kansas.

* A vast majority of wind farms open or under construction are there, too, he added, as is virtually all new transmission — “millions of dollars of construction.”

* One of the first cellulosic ethanol plants will be in Hugoton, although the technology is about a decade away from development for the market.

Ethanol, News, Wind

The Math Behind Soy Biodiesel

John Davis

The recent story of a biodiesel plant under construction near Evansville, Wisconsin that halted construction because of the high price of its feedstock, soybeans (see my November 13th, 2007 story on the issue), has prompted the local newspaper to question how economical making biodiesel really is.

This article in the Janesville (WI) Gazette breaks down how you can actually still make a buck turning about $10 of feedstock into about $3.50 of biodiesel:

Aren’t you crushing an expensive product into a cheaper one?

npp-logo1.jpgThat’s a common misconception, said Jamie Derr, owner of Sun Prairie’s Great Lakes Biofuels. But most of a bushel of beans goes to the same place it always has: the feed bunk on a dairy farm.

Here’s how one bushel of soybeans breaks down:

— One bushel weighs 66 pounds, and costs $10.29 in Chicago this week.

— Ground at a commercial solvent crush plant—like the one proposed for Evansville—that bushel makes 44 pounds of soybean meal, a high protein animal feed. That’s about $6.16 worth of feed.

— That same bushel produces 11 pounds of soy oil, about 1.4 gallons. That much oil sells for $4.73, or about $3.38 per gallon. One gallon of oil makes about one gallon of biodiesel.

— The rest is soy hulls, which are sometimes used as filler in animal feed, and waste product. Some beans are lost in the crushing process.

The article goes on to point out that consumers have shown a willingness to buy the green fuel. They just want the price to be less than or at least comparable to what they’ll pay for petroleum diesel at the pump.

Biodiesel

Minnesota Farmer to Head Biodiesel Board

John Davis

hegland.JPGAppleton, Minnesota soybean farmer Ed Hegland has been tapped to head the National Biodiesel Board.

nbb-logo.jpgThis press release from NBB says he’s no stranger to the biodiesel advocacy group:

Hegland has served as a board member for the nonprofit trade association since 2004, representing the Minnesota Soybean Research & Promotion Council, and was elected to the governing board last year.

“We have had some great successes in growth of the industry, and in policy in Washington D.C., over the last few years,” said Hegland at NBB’s Washington, D.C. board meeting where the elections took place. “Going forward our board will work together to build upon those, and to be the unified voice for a sustainable future for the biodiesel industry.”

Other officers elected to lead the board are:

* Gary Haer, vice chair, Renewable Energy Group, Inc., Ames, Iowa
* Graham Noyes, secretary, Imperium Renewables, Grays Harbor, Wash.
* Ed Ulch, treasurer, Iowa Soybean Association, Solon, Iowa.

The election is the first one under NBB’s newly adopted structure to help ensure the industry’s ability to speak with one voice. It streamlines and clarifies NBB’s membership categories, guarantees more biodiesel producers seats on the governing board, and envisions an increasing proportion of biodiesel producer-leaders over time.

Biodiesel

The Cost of E85

John Davis

e-podcastThe price per gallon for an E85 fuel blend is consistently cheaper than gasoline at pumps throughout the U.S. But, critics often say the loss in mileage from using E85 negates any savings consumers get on the gallon. Robert White, the Director of Operations for the Ethanol Promotion and Information Council says the exact opposite. He says the very existence of ethanol in today’s fuel supply means all consumers save money, regardless if they use it or not.

This edition features comments from the E85 educational forum held in Kansas City, KS.

The “Fill up, Feel Good” podcast is available to download by subscription (see our sidebar link) or you can listen to it by clicking here (5:30 MP3 File):
[audio:http://www.podtrac.com/pts/redirect.mp3?http://www.zimmcomm.biz/epic/epic-podcast-11-16-07.mp3]

The Fill Up, Feel Good theme music is “Tribute to Joe Satriani” by Alan Renkl, thanks to the Podsafe Music Network.

“Fill up, Feel Good” is sponsored by the Ethanol Promotion and Information Council.

Audio, E85, Energy, EPIC, Ethanol, Fill Up Feel Good, Flex Fuel Vehicles, News

Ethanol Trade Talk

Cindy Zimmerman

EPIC at NAFBEthanol was again was the main topic of discussion at the National Association of Farm Broadcasting annual Trade Talk in Kansas City.

At the Ethanol Promotion and Information Council booth, Greg Krissek of ICM talked with reporters about the newly formed Renewable Fuels Now coalition. EPIC’s acting executive director Robert White discussed the progress of the ethanol “e” branding program and Director of Marketing Reece Nanfito talked about ethanol’s marketing success and new polling results that show continued support for biofuels among Americans. Ethanol producer POET also had a presence at Trade Talk with a focus on their production of livestock feed as an ethanol by-product

RFA at NAFBOver at the Renewable Fuels Association booth, Communications Director Matt Hartwig chatted with dozens of reporters about the importance of increasing the Renewable Fuels Standard and progress of the energy and farm bills in Washington. The National Corn Growers Association had several representatives from the grower leadership to talk about a variety of issues relating to ethanol production.

In fact, a vast majority of the 100 companies and organizations exhibiting at NAFB’s Trade Talk fielded ethanol questions. From the livestock producer groups talking about ethanol’s impact on feed prices, to input suppliers like Pioneer and John Deere talking about new products to increase production or how ethanol has revitalized the agricultural economy.

Ethanol was named “Product of the Year” by the National Agrimarketing Association for a good reason. Everybody’s talking about it.

Here is an interview with Reece Nanfito from Trade Talk:
[audio:http://www.zimmcomm.biz/audio/nafb-epic-reece.mp3]

Audio, EPIC, Ethanol, News, RFA

POET to Reduce Natural Gas Use

Cindy Zimmerman

POET
POET SerieThe POET biorefinery near Chancellor, SD is undergoing an expansion that will increase production capacity from 50 to 100 million gallons per year and more than half of the ethanol plant’s natural gas usage will be replaced by fuel generated from waste.

According to a company release, the expansion includes construction of a solid waste fuel boiler, an alternative energy source that will generate enough steam to produce more than half of the expanded plant’s power needs. Mueller Pallets of Sioux Falls, S.D. will supply woodchip fuel for the boiler.

“The solid waste fuel boiler will allow us to double our production capacity without increasing our natural gas usage,” said Rick Serie, General Manager of POET Biorefining – Chancellor. “We’ll be reducing our operating costs by using a green fuel source to produce a domestic, green transportation fuel for America.”

POET Biorefining – Chancellor started operations in March, 2003.

Ethanol, Facilities, News

BioWillie Wonka

John Davis

With all due respect to Willie Nelson’s biodiesel, this could be be the sweetest of all the biofuels. A company in England is making biodiesel from waste chocolate from a candy company.

This story from the Lancashire Evening Post has more about the product from Ecotec:

chocolatetruck.jpgAnd in the ultimate test, the chocolate invention is set to be used to power a car from the UK to Timbuktu, on the world’s first carbon negative vehicle expedition.

Chris Elvey, one of the company’s directors, said: “I put 100% bio-fuel in my car because it’s quite heart-breaking having to go to the local petrol station and spend (about $8 a gallon).

“It’s in the experimental stage but conventional cars will run on it. But we’re all dependant on the oil companies. Let’s remove some of the dependency.

So instead of measuring mileage by the gallon, maybe you calculate miles per chocolate bar. Either way, it’s a sweet way to fuel up!

You can read more about the trip to Timbuktu by clicking here.

Biodiesel

New Biodiesel Plant Opens in Houston

John Davis

greenearthfuels.jpgGreen Earth Biofuels has held the official grand opening of its new 90-million-gallon-a-year biodiesel plant near Houston, Texas.

This story on Grainnet.com says the ceremony attracted company officials and Texas Governor Rick Perry:

Greg Bafalis, Green Earth Fuels president and chief executive officer, remarked, “As the nation’s newest leader in helping energy companies integrate renewable, environmentally clean, and high-value biodiesel into existing distillate product offerings, we are delighted to officially open this facility-one of the nation’s largest biodiesel production plants.”

“Green Earth Fuels is unique to the industry in its dedication to supporting a national biodiesel infrastructure that is safe, sustainable, progressive, and commercially viable-all critical components to widespread adoption of alternative fuel sources,” remarked Governor Perry.

“I am pleased to support the maturing biodiesel industry and this state-of-the-art facility, particularly as biofuels play a progressively critical role in protecting America’s agricultural economy and national energy security.”

Green Earth has already been producing biodiesel at the facility… about 10 million gallons of the green fuel so far meeting tough guidelines. The article goes on to say there are expansion plans for the company to open up three more refineries along the Texas gulf coast.

Biodiesel