Novozymes Increases Ethanol Plant Sustainability

few15-novozymes-jackNovozymes sees a tremendous potential to increase performance at ethanol plants. Jack Rogers, biofuels global marketing manager for Novozymes highlighted several of these projects during the Fuel Ethanol Workshop. He said they have a number of products in the pipeline that target specific areas of the ethanol production process.

One area of focus is in improving ethanol conversion yields. Rogers said that several of their forthcoming projects will address this area and take Novozymes beyond where they are today. He also said they have products being developed that will reduce energy and chemical use. “So there are a lot of ways we see us being able to help add value to the ethanol plant.”

Novozymes is focused on helping the biofuels industry become even more sustainable. Rogers said they are committed to helping the industry reduce inputs and improve the carbon intensity of the industry. He said they feel really good about the contributions they can make to the industry and their efforts to keep improving biofuel production.

Interview with Jack Rogers, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

New Solenis’ Antibiotic-free Ethanol Fermentation Aids

Solenis announced during the recent Fuel Ethanol Workshop (FEW) the launch of a novel family of antibiotic-free fermentation aids to help ethanol producers improve efficiency of the ethanol production process. The aids also, said Solenis, will address consumer concerns about antibiotics in the food chain. While the ethanol produced from an ethanol production plant is not ingested, one byproduct is distillers grains (DDGs), an animal feed. Solenis said today’s typical fermentation processes control undesirable microorganisms using antibiotics, which remain in the resulting distillers grains. The company also launched a scale inhibitor during #FEW15.

“As consumer demands and regulatory requirements continue to become more stringent, current antimicrobials, and specifically antibiotics, may be further subject to maximum contaminate limits,” said Allen Ziegler, global biorefining marketing 18244022139_9ed6c4e7fc_zdirector. “As a result, our new fermentation aids give fuel ethanol producers more tools to address undesirable microorganisms without antibiotics, while helping them boost production and satisfy consumers at the same time.”

According to Solenis, their family of fermentation aids, which includes three patented and patent-pending products, significantly enhances the ability of yeast to compete with undesirable microorganisms in the critical initial stages of propagation and fermentation without the use of antibiotics—an increasingly important goal for fuel ethanol producers.

Designed to promote beneficial yeast growth and efficiency in both high pH and standard pH fermentation processes, Solenis said their fermentation aids are based on advanced proprietary and targeted antimicrobial technology. While the products were initially developed for fuel ethanol production, they also have practical application in other commercial fermentation processes.

“We will continue to anticipate and proactively address our customers’ needs to optimize processes while staying ahead of evolving regulations,” added John Panichella, president and CEO. “With close to 100 years of experience in process and water treatment chemistries, Solenis is committed to serving the fuel ethanol and biorefining industries with our well-respected and diverse product line, along with our application expertise and our investment in research and development.”

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Novozymes Tech Service Adds Profitability

One of the themes that Novozymes wanted to drive home to ethanol producers at the Fuel Ethanol Workshop last week was that they deliver more than enzymes when they partner with plants.

few15-novo-billy-kevinA big part of the Novozymes philosophy in helping ethanol plants is technical service. “We have a team of over 40 scientists deployed across the U.S. supporting the biofuels industry,” said Kevin Cox, Novozymes director of technical service for biofuels. “It’s a unique part of our company in that we provide a different value proposition through technical service.”

Novozymes technical service offerings include customer training, process optimization, data analysis, and laboratory support. “Our overarching goal is to be a trusted adviser and a partner to our customers and help them succeed in their business,” Cox said. Interview with Kevin Cox, Novozymes

Billy Whitlock, plant support tech services manager for Novozymes, says they work with plants on trials to make sure new products are right for them. “We’re there working with them whether it’s products that improve yield, to products that try to streamline the production process to increase output,” said Whitlock. “Our arm of the tech services division is really tasked with bringing the knowledge and the information from our headquarters to our customers.”

Interview with Billy Whitlock, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Novozymes Enzyme Solutions for Ethanol Producers

few15-novo-nickOne of the last presentations at the 2015 Fuel Ethanol Workshop featured some of the enzymatic solutions Novozymes North America offers to optimize fermentation and increase yields.

Novozymes data scientist Nick Giffen discussed Novozymes throughput solutions such as Avantec and Olexa. “Avantec is our featured liquifaction solution,” said Giffen. “It provides a more well-prepared mash for fermentation.” Olexa® is specifically designed for oil recovery, releasing 15% more oil for extraction, increasing ethanol yield and reducing use of natural gas. Both products Giffen says really help fermentation take off and produce ethanol faster.

Giffen also talked about Spirizyme® Achieve, the industry’s first fiber-degrading glucoamylase. “That allows the fiber-bound starch to be released which provides an extra pool for yield to come from,” said Giffen.

In the five years Giffen has been with Novozymes he has helped in the development of all these relatively new products. “My role is to really focus on the proof of concept phase of our new product launches and analyze the data and figure out the trends going on,” he said, adding that he thoroughly loves his job. Interview with Nick Giffen, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

The Novozymes Strategy

few15-novo-andersThis year, Novozymes announced a new corporate “Partnering for Impact” strategy and a new purpose statement which reads, “Together, we find biological answers for better lives in a growing world – Let’s rethink tomorrow.”

“We try to make a difference in the world with the technologies that we provide,” said Anders Lund, Vice President of global marketing for Novozymes, who attended last week’s Fuel Ethanol Workshop where the Novozymes strategy was on display. “The more successful we can be with partners, the more impact these technologies will have in the marketplace.”

The new strategy sets out four focus areas for Novozymes:
1) Rally for change
2) Lead innovation
3) Focus on opportunities
4) Grow people

Novozymes is an industrial biotechnology company with a focus on enzymes and is the largest global supplier of enzymes in the ethanol industry. Lund says they are driven by research and development. “We invest 12 to 14 percent back in R&D in our revenues,” said Lund. “That’s our DNA, we’ve been doing that for the last 40-50 years and we would like to continue to do that.”

In this interview, Lund explains more about the Novozymes strategy of Partnering for Impact. Interview with Anders Lund, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Solenis Launches Scale Inhibitor at #FEW15

few15-solenisSolenis introduced a new scale inhibitor for ethanol plant evaporators at the 2015 Fuel Ethanol Workshop & Expo (FEW) in Minneapolis last week.

Solenis, a leading global producer of specialty chemicals, launched the Polystabil™ AS4535 scale inhibitor specifically designed to help fuel ethanol producers control scale in their evaporators, improving heat transfer and reducing downtime while still meeting regulatory guidelines for chemical usage.

solenis-inhibitor“Today’s fuel ethanol processes tend to generate more scale than ever before,” said Allen Ziegler, global biorefining marketing director. “This novel product performs significantly better than polyacrylate chemistries and allows fuel ethanol plants to split feed the chemistry, for example at the front of the evaporators to treat the whole system, and then with an additional dosage before problem areas, such as the evaporator where inorganics are concentrated. This results in improved heat transfer efficiency and a reduced need for cleaning and related downtime. Fuel ethanol operations using Polystabil AS4535 scale inhibitor are therefore able to maintain maximum efficiency while staying within regulatory limits.”

The new scale inhibitor represents one of many solutions recently developed for fuel ethanol producers by Solenis, which was previously known as Ashland Water Technologies. Other process and water treatment innovations include FDA-approved corn oil extraction aids for both disk-stack and tricanter systems; a proprietary control system that allows for around-the-clock surveillance and control of process and water treatment programs; a low-corrosion microbiocide for cooling water systems; and new antibiotic-free fermentation aids.

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Novozymes Talks Fermentation at #FEW15

few15-novo-derekOne of the most well-attended breakout sessions at the Fuel Ethanol Workshop last week in Minneapolis explored “Best Practices for Yield Maximization.”

Novozymes research associate Derek Payne focused on propagation and fermentation optimization and getting data from small scale fermentations to find out what works. “By doing the smaller scale first you can predict patterns you would see in larger scale before implementing it,” said Payne who compares small scale fermentations to micro-breweries. “As technology gets better, we can more closely mimic what’s going on in the plant, in the lab itself.”

Novozymes offers lab services consulting and advanced laboratory seminars, depending on a plant’s needs. Listen to Derek explain more in this interview: Interview with Derek Payne, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Ethanol Industry Thoughts on Presidential Candidates

few15-bob-brookeSeveral new presidential hopefuls in both parties have officially declared their candidacies recently and more are planning to announce soon. During a press briefing at the 2015 Fuel Ethanol Workshop, Bob Dinneen with the Renewable Fuels Association and Brooke Coleman with the Advanced Ethanol Council were asked how they think the candidates, declared and undeclared, rate when it comes to the Renewable Fuel Standard.

Dinneen attended the Iowa Ag Summit in March where nine Republican presidential hopefuls were asked their views on the RFS and was not surprised that the only two who said they were opposed were from Texas – the first declared GOP candidate Sen. Ted Cruz and former Gov. Rick Perry, who just formally declared this week. “That’s a dog bites man story if there ever was one,” said Dinneen. “I would think less of those two men if they weren’t sticking up for their big Texas oil industry.”

Dinneen was surprised by the candidates who did express support for the RFS, some of them publicly for the first time, including former Florida Governor Jeb Bush, who is expected to announce his candidacy later this month, New Jersey Gov. Chris Christie and Wisconsin Gov. Scott Walker, both of whom have yet to declare.

On the Democratic side, another new candidate announced this week was former Rhode Island governor Lincoln Chafee, but the big dog in the fight is still Hillary Clinton and Coleman was impressed with her recent op-ed in the Cedar Rapids Gazette. “It suggested that she understands the different intricacies of the challenges we face in this industry,” said Coleman. “However, one op-ed does not make a candidate and we will have to continue to work with Secretary Clinton to make sure that she is helpful to make sure she is helpful with regard to what we are dealing with in the administration right now because there is no better person to help us than Hillary Clinton when it comes to where the Obama administration is in the Renewable Fuel Standard.”

Listen to Dinneen and Coleman here: Comments from RFA's Bob Dinneen and AEC's Brooke Coleman at FEW

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Lallemand Makes #FEW15 Fashion Statement

few15-lallemand-pantsLallemand Biofuels and Distilled Spirits really stood out at the opening of the 2015 Fuel Ethanol Workshop trade show with logo patterned pants that were definitely attention-getting.

“We just decided we wanted to try something a little bit different and stand out a little bit,” said Lallemand VP of Marketing Craig Pilgrim, who came up with the idea. “I looked on line and saw some crazy, swirly pants and said we could probably incorporate our logo in there and figured most people wouldn’t be wearing that the night of the trade show.”

few15-lallemand-logoThe crazy pants helped draw attention to the fact that Lallemand is celebrating its 35th Alcohol School this year in Montréal September 13-18. “Started off very small, 10 or 12 people in a room,” said Pilgrim. “We have roughly over 4,000 people that we’ve educated over the 35 years.”

The course provides detailed information on both fuel ethanol and beverage alcohol unit processes and is designed for lab, plant, and management personnel with lectures, laboratory demonstrations, seminars, and lab visits. Find out more in this interview: Interview with Craig Pilgrim, Lallemand

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Novozymes on #FEW15 Advanced Biofuels Track

few15-novo-aaronNovozymes was first up on the Cellulosic and Advanced Ethanol Track at the 2015 Fuel Ethanol Workshop with ways to help first generation biofuels producers take the next leap forward with enzyme technology.

“We’ve been looking at how we can take all of our significant efforts in research and development in cellulases and find applications for them,” said Novozymes scientist Aaron Hawkins.

One of those is Spirizyme® Achieve, the industry’s first fiber-degrading glucoamylase, which can increase ethanol yields by an average of two percent by getting more starch out of the corn fiber and ultimately be used to produce cellulosic ethanol.

“Corn fiber represents very low hanging fruit for the production of cellulosic ethanol,” said Hawkins. “If there were 100% adoption of a cellulosic ethanol process based on corn fiber, that could give us over a billion gallons of cellulosic ethanol capacity in the U.S. alone so there’s a very significant opportunity here for corn ethanol producers.” FEW 2015 presentation by Aaron Hawkins, Novozymes

Hawkins also talked about a brand new product they just launched for biodiesel producers called Eversa®, an enzymatic solution to make biodiesel from waste oils. “One of the major advantages of it is that it can utilize any feedstock with any free fatty acid composition,” including distillers corn oil, which Hawkins says “opens up new opportunities for corn ethanol producers to utilize distillers corn oil and upgrade it on site to biodiesel.”

These kinds of innovations, Hawkins says, are helping the industry move closer to a complete biorefinery concept. Interview with Aaron Hawkins, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes