Novozymes Enzyme Solutions for Ethanol Producers

few15-novo-nickOne of the last presentations at the 2015 Fuel Ethanol Workshop featured some of the enzymatic solutions Novozymes North America offers to optimize fermentation and increase yields.

Novozymes data scientist Nick Giffen discussed Novozymes throughput solutions such as Avantec and Olexa. “Avantec is our featured liquifaction solution,” said Giffen. “It provides a more well-prepared mash for fermentation.” Olexa® is specifically designed for oil recovery, releasing 15% more oil for extraction, increasing ethanol yield and reducing use of natural gas. Both products Giffen says really help fermentation take off and produce ethanol faster.

Giffen also talked about Spirizyme® Achieve, the industry’s first fiber-degrading glucoamylase. “That allows the fiber-bound starch to be released which provides an extra pool for yield to come from,” said Giffen.

In the five years Giffen has been with Novozymes he has helped in the development of all these relatively new products. “My role is to really focus on the proof of concept phase of our new product launches and analyze the data and figure out the trends going on,” he said, adding that he thoroughly loves his job. Interview with Nick Giffen, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

The Novozymes Strategy

few15-novo-andersThis year, Novozymes announced a new corporate “Partnering for Impact” strategy and a new purpose statement which reads, “Together, we find biological answers for better lives in a growing world – Let’s rethink tomorrow.”

“We try to make a difference in the world with the technologies that we provide,” said Anders Lund, Vice President of global marketing for Novozymes, who attended last week’s Fuel Ethanol Workshop where the Novozymes strategy was on display. “The more successful we can be with partners, the more impact these technologies will have in the marketplace.”

The new strategy sets out four focus areas for Novozymes:
1) Rally for change
2) Lead innovation
3) Focus on opportunities
4) Grow people

Novozymes is an industrial biotechnology company with a focus on enzymes and is the largest global supplier of enzymes in the ethanol industry. Lund says they are driven by research and development. “We invest 12 to 14 percent back in R&D in our revenues,” said Lund. “That’s our DNA, we’ve been doing that for the last 40-50 years and we would like to continue to do that.”

In this interview, Lund explains more about the Novozymes strategy of Partnering for Impact. Interview with Anders Lund, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Solenis Launches Scale Inhibitor at #FEW15

few15-solenisSolenis introduced a new scale inhibitor for ethanol plant evaporators at the 2015 Fuel Ethanol Workshop & Expo (FEW) in Minneapolis last week.

Solenis, a leading global producer of specialty chemicals, launched the Polystabil™ AS4535 scale inhibitor specifically designed to help fuel ethanol producers control scale in their evaporators, improving heat transfer and reducing downtime while still meeting regulatory guidelines for chemical usage.

solenis-inhibitor“Today’s fuel ethanol processes tend to generate more scale than ever before,” said Allen Ziegler, global biorefining marketing director. “This novel product performs significantly better than polyacrylate chemistries and allows fuel ethanol plants to split feed the chemistry, for example at the front of the evaporators to treat the whole system, and then with an additional dosage before problem areas, such as the evaporator where inorganics are concentrated. This results in improved heat transfer efficiency and a reduced need for cleaning and related downtime. Fuel ethanol operations using Polystabil AS4535 scale inhibitor are therefore able to maintain maximum efficiency while staying within regulatory limits.”

The new scale inhibitor represents one of many solutions recently developed for fuel ethanol producers by Solenis, which was previously known as Ashland Water Technologies. Other process and water treatment innovations include FDA-approved corn oil extraction aids for both disk-stack and tricanter systems; a proprietary control system that allows for around-the-clock surveillance and control of process and water treatment programs; a low-corrosion microbiocide for cooling water systems; and new antibiotic-free fermentation aids.

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Iowa RFA Praises State Legislature

irfaAs the Iowa Legislature wrapped up the 2015 legislative session last week, the Iowa Renewable Fuels Association (IRFA) praised several key pieces of legislation that were passed to expand use of higher ethanol and biodiesel blends.

Before the gavel went down on the 86th General Assembly, Iowa lawmakers passed key legislation that allows E15 infrastructure investments to become eligible for Iowa Renewable Fuels Infrastructure grants. Previously, the funds were only available for blender pumps and dispensers offering E85. Additionally, the Iowa legislature passed a bill that will establish a new grant program for fuel retailers to replace old underground storage tank (UST) equipment with new components that are UL listed to be fully compatible with E85.

“After a long, spirited session, we sincerely thank the Iowa Legislature for remaining committed to increasing the use and availability of higher ethanol and biodiesel blends,” stated IRFA Policy Director Grant Menke. “With an uphill climb for renewable fuels ahead in terms of federal policy, forward-thinking state initiatives are a must to continue to build upon the successes of Iowa’s nation-leading renewable fuels industry.”

Earlier in the session, the Iowa Legislature included a 3-cent per gallon differential tax rate for B11 and higher biodiesel blends in its road infrastructure legislation. Iowa RFA says this provision, which takes effect for five years on July 1, will help encourage the increased use and availability of higher biodiesel blends.

Novozymes Talks Fermentation at #FEW15

few15-novo-derekOne of the most well-attended breakout sessions at the Fuel Ethanol Workshop last week in Minneapolis explored “Best Practices for Yield Maximization.”

Novozymes research associate Derek Payne focused on propagation and fermentation optimization and getting data from small scale fermentations to find out what works. “By doing the smaller scale first you can predict patterns you would see in larger scale before implementing it,” said Payne who compares small scale fermentations to micro-breweries. “As technology gets better, we can more closely mimic what’s going on in the plant, in the lab itself.”

Novozymes offers lab services consulting and advanced laboratory seminars, depending on a plant’s needs. Listen to Derek explain more in this interview: Interview with Derek Payne, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Ethanol Industry Thoughts on Presidential Candidates

few15-bob-brookeSeveral new presidential hopefuls in both parties have officially declared their candidacies recently and more are planning to announce soon. During a press briefing at the 2015 Fuel Ethanol Workshop, Bob Dinneen with the Renewable Fuels Association and Brooke Coleman with the Advanced Ethanol Council were asked how they think the candidates, declared and undeclared, rate when it comes to the Renewable Fuel Standard.

Dinneen attended the Iowa Ag Summit in March where nine Republican presidential hopefuls were asked their views on the RFS and was not surprised that the only two who said they were opposed were from Texas – the first declared GOP candidate Sen. Ted Cruz and former Gov. Rick Perry, who just formally declared this week. “That’s a dog bites man story if there ever was one,” said Dinneen. “I would think less of those two men if they weren’t sticking up for their big Texas oil industry.”

Dinneen was surprised by the candidates who did express support for the RFS, some of them publicly for the first time, including former Florida Governor Jeb Bush, who is expected to announce his candidacy later this month, New Jersey Gov. Chris Christie and Wisconsin Gov. Scott Walker, both of whom have yet to declare.

On the Democratic side, another new candidate announced this week was former Rhode Island governor Lincoln Chafee, but the big dog in the fight is still Hillary Clinton and Coleman was impressed with her recent op-ed in the Cedar Rapids Gazette. “It suggested that she understands the different intricacies of the challenges we face in this industry,” said Coleman. “However, one op-ed does not make a candidate and we will have to continue to work with Secretary Clinton to make sure that she is helpful to make sure she is helpful with regard to what we are dealing with in the administration right now because there is no better person to help us than Hillary Clinton when it comes to where the Obama administration is in the Renewable Fuel Standard.”

Listen to Dinneen and Coleman here: Comments from RFA's Bob Dinneen and AEC's Brooke Coleman at FEW

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Novozymes Ethanol Game Educates at #FEW15

few15-novo-rachel“Gamification” is the concept of applying game-design thinking to non-game applications as engaging learning tools, particularly for the younger generation and Novozymes had a great example on display at the 2015 Fuel Ethanol Workshop.

The Ethanol Challenge game features characters like Alphie the alpha amylase, Glucador the glucoamylase, and a number of enzyme buddies who help them out throughout the ethanol production process as they navigate through dangerous doughballs and bacteria. Rachel Burton with Novozymes says the Ethanol Challenge is their foray into gamification as part of a training program they have developed called Bioenergy University. “We’re launching that this summer for our customers,” said Burton. “We have three tiered learning tracks – a basic beginner track, an advanced track, and we have an expert level track.”

Rachel explains more in her FEW presentation on “Next Generation Training for Ethanol Plants.” Rachel Burton, Novozymes, at 2015 FEW

Watch Rachel demonstrate the Ethanol Challenge game in this video:


2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Lallemand Makes #FEW15 Fashion Statement

few15-lallemand-pantsLallemand Biofuels and Distilled Spirits really stood out at the opening of the 2015 Fuel Ethanol Workshop trade show with logo patterned pants that were definitely attention-getting.

“We just decided we wanted to try something a little bit different and stand out a little bit,” said Lallemand VP of Marketing Craig Pilgrim, who came up with the idea. “I looked on line and saw some crazy, swirly pants and said we could probably incorporate our logo in there and figured most people wouldn’t be wearing that the night of the trade show.”

few15-lallemand-logoThe crazy pants helped draw attention to the fact that Lallemand is celebrating its 35th Alcohol School this year in Montréal September 13-18. “Started off very small, 10 or 12 people in a room,” said Pilgrim. “We have roughly over 4,000 people that we’ve educated over the 35 years.”

The course provides detailed information on both fuel ethanol and beverage alcohol unit processes and is designed for lab, plant, and management personnel with lectures, laboratory demonstrations, seminars, and lab visits. Find out more in this interview: Interview with Craig Pilgrim, Lallemand

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

Novozymes on #FEW15 Advanced Biofuels Track

few15-novo-aaronNovozymes was first up on the Cellulosic and Advanced Ethanol Track at the 2015 Fuel Ethanol Workshop with ways to help first generation biofuels producers take the next leap forward with enzyme technology.

“We’ve been looking at how we can take all of our significant efforts in research and development in cellulases and find applications for them,” said Novozymes scientist Aaron Hawkins.

One of those is Spirizyme® Achieve, the industry’s first fiber-degrading glucoamylase, which can increase ethanol yields by an average of two percent by getting more starch out of the corn fiber and ultimately be used to produce cellulosic ethanol.

“Corn fiber represents very low hanging fruit for the production of cellulosic ethanol,” said Hawkins. “If there were 100% adoption of a cellulosic ethanol process based on corn fiber, that could give us over a billion gallons of cellulosic ethanol capacity in the U.S. alone so there’s a very significant opportunity here for corn ethanol producers.” FEW 2015 presentation by Aaron Hawkins, Novozymes

Hawkins also talked about a brand new product they just launched for biodiesel producers called Eversa®, an enzymatic solution to make biodiesel from waste oils. “One of the major advantages of it is that it can utilize any feedstock with any free fatty acid composition,” including distillers corn oil, which Hawkins says “opens up new opportunities for corn ethanol producers to utilize distillers corn oil and upgrade it on site to biodiesel.”

These kinds of innovations, Hawkins says, are helping the industry move closer to a complete biorefinery concept. Interview with Aaron Hawkins, Novozymes

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes

ACE Promotes Power by People at #FEW15

few15-aceThe American Coalition for Ethanol (ACE) team was out in force at the 2015 Fuel Ethanol Workshop backed by the Power by People faces of the industry.

Something new for ACE this year is a retailer-focused website promoting the whys and hows of moving into flex fuels called FlexFuelForward.com and they were encouraging FEW attendees to check it out and use it as a tool to educate retailers.

Like everyone else in the industry, ACE was disappointed by the EPA’s proposed rule for volume obligations under the RFS but they were also encouraging FEW attendees to make their voices heard during the comment period. ACE Executive Vice President Brian Jennings says they plan to show the power of the people in this industry during the public hearing June 25 in Kansas City. “We’re going to get a bunch of retailers who are selling E15 and E85 to go to that hearing and tell EPA face-to-face that the blend wall isn’t real,” said Jennings. “We’re going to make sure we get some very persuasive messengers to come deliver a very compelling message to that hearing.”

In this interview, Jennings also talks about E15’s forced summer vacation which just started June 1 in many areas, as well as last week’s report from NREL on the ability of fuel infrastructure to handle E15. Interview with ACE Executive VP Brian Jennings at FEW

2015 Fuel Ethanol Workshop Photo Album

Coverage of the Fuel Ethanol Conference is sponsored by
Coverage of the Fuel Ethanol Conference is sponsored by Novozymes